Binders

Top performance

Powerful tools: BHS machines for the production of binders

Binding agents such as cement, burnt lime, gypsum and others give building materials strength and stability. We support you with high-performance crushing technology or mixing technology individually tailored to your needs. This means you can count on excellent results.

Burnt lime crushing

Burnt lime crushing – A job for the rotor impact mill

Turning highly coarse mixtures into very fine ones: Extensive crushing ratios are required when processing burnt lime. The rotor impact mill (type RPM) produces the desired final particle sizes for input sizes of up to 120 millimeters. The speed and gap width can be adjusted to achieve the desired grading curve.

Benefits at a glance:

  • Proven und forward-looking VSI impact crushing technology
  • Superior crushing performance
  • Low Operating Costs
  • Grading curve optimization is possible
  • Constant grading curves over the entire service life of the tools
  • Low maintenance requirements

Binder mixture

Superior mixing technology for binder mixtures

We developed our dry powder batch mixer (DMX) specifically for the mixing of powdery binding agents. It can be used for cement, lime, gypsum or fly ash-based mixtures, for example. The DMX proves to be clearly superior to single-shaft mixers or intensive mixers: The sophisticated mixing mechanism with its directional three-dimensional movement generates a more intensive mixing effect at a lower speed. Components of the formulation that are only added in very small quantities are distributed quickly and homogeneously across the mixture. Sensitive components (perlite etc.) are not damaged when processed using the DMX.

Benefits at a glance:

  • High degree of homogeneity in a short time
  • Complete emptying owing to special discharge flaps
  • Gentle processing of sensitive mixtures
  • Can be ordered in various sizes
  • Customized mixer configuration
  • High machine uptime
  • Maintenance-friendly and energy-efficient design

The dry powder batch mixer (DMX) for the production of quality sand

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The dry powder batch mixer (DMX) for the production of quality sand

Twin-shaft mixing technology is suitable for all formulas and offers a wide range of benefits. The mixing procedure has a significant effect on the quality of the mixture produced and the economic efficiency of the production process. Watch the video to learn more about the use of the dry powder batch mixer (DMX) at the dry-mortar plant of Rethmisch GmbH.

Attention to detail has a big impact

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Attention to detail has a big impact

In the dry powder batch mixer (DMX), two large discharge flaps enable residue-free discharge, preventing material carry-over when changing formulations. We have developed special seals that close the flaps reliably and watertight, thus meeting the requirements of the cement industry. To minimize residues in the machine, a smooth mixing unit that facilitates quick and easy formulation changes is available as an option.

Bypass dust processing

Using filters to process cement dust

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Using filters to process cement dust

Cement dust, also referred to as bypass dust, is generated in cement plants during calcination. Vacuum belt filters such as the indexing belt filter or rubber belt filter from BHS-Sonthofen make it possible to completely return this by-product into the manufacturing process and thus significantly increase cement production volumes.

Indexing belt filter (BF)

This type of vacuum filter is particularly gentle on sediments.

Rubber belt filter (BFR)

Reliable, high-precision filters for rapidly settling solids.

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Tests give certainty

Which mixer or crusher is the right one for your application? Don’t leave anything to chance. Leave it to our team of process consultants. Working together with you, our specialists will carry out tests and develop a solution tailored to your specific needs.

Events

bauma CHINA 2020

24.11.-27.11.2020 | Shanghai (China)
Hall E7, booth 538

Hillhead 2021

22.06.-24.06.2021 | Hillhead Quarry Buxton (UK)
Booth B36

Intermat Paris 2021

19.04.-24.04.2021 | Paris (France)

bauma CONEXPO INDIA 2020

23.02.-26.02.2021 | Gurgaon/New Delhi (India)

bauma 2022

04.04.-10.04.2022 | Munich (Deutschland)

Satisfied customers worldwide

Contact

Find a sales representative

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Find a sales representative

Find your personal contact person on site. We are there for you worldwide.