Fully clarify turbid liquids

Candle filter

CF
CF21-049_2012-02_006_F_S_B.psd

Candle filter

The candle filter of type CF is a filter that operates in a discontinuous manner. The candle-shaped filter elements are arranged vertically in a pressure vessel. The process steps typically performed with this unit are filtration, washing, drying and discharge. All these steps take place under pressure. The candle filter is used for the clarification of liquids with a low solids content. It is a compact unit, operates fully automatically and enables high throughput rates, dry cake discharge and a wide range of cake treatment options.

Benefits at a glance:

  • High throughput rates
  • Fully automatic operation
  • Low investment costs
  • GMP design is possible (pharmaceutical & food industry)
  • Modular turnkey system concepts

Highlights

CF24-113_2010-12_Kerzenfilteranlage_CF015471-2_frei-Schatten.psd

Versatile technology solutions

In order to meet the respective process engineering requirements, the filter cake can be treated in many ways. It can be washed or slurried once or several times. To achieve further dehumidification of the filter cake, it is possible to pass air, nitrogen or other gases through it. If necessary, precoat filtration can be performed using filter aids.

Fully automatic operation

The candle filter works fully automatically. At the end of a process cycle, the filter cake is separated from the candle surface by means of a blow-back blast and discharged. Then, the next cycle begins.

Safe pressure filtration system

The entire filtration process takes place under pressure – up to a differential pressure of 10 bar g – in a closed, gas-tight system. This enables the use of BHS candle filters even under stringent safety or hygienic requirements. Products can also be processed in an inert or sterile atmosphere.

No moving parts

The BHS candle filter has no moving parts. This increases operational reliability and reduces the need for maintenance. When discharging the cake, the special surface design of each candle ensures that the cake fully separates before it is discharged downwards.

Alternative materials

We utilize different stainless steel grades as required by the specific application scenario (for example, also 316L, Super-Duplex, Hastelloy etc.) or coated designs as well as plastics. If required, ground and polished surfaces are also available.

GMP and ATEX

We produce special-purpose filters according to GMP principles and equipped with CIP units, where necessary, for applications in the pharmaceutical, food and bioprocess industries. We are also ATEX certified.

Modular turnkey filtration systems

BHS has developed a modular system of turnkey filtration plants using candle filters. The advantages of these proven system solutions include short delivery times and low installation costs on site. The modules are designed to facilitate transport to the construction site in ISO containers at low cost.

Technical systems

Candle filter design

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  1. Pressure vessel
  2. Suspension feeding
  3. Filtrate discharge 
  4. Venting
  5. Compressed gas infeed 
  6. Solids discharge 
  7. Residual volume discharge
  8. Register pipes 
  9. Filter candle
  10. Safety valve
  11. Pressure transducer
  12. CIP unit

Candle design

BHS_Kerzenfilter_PrintMotive2013-03_v1_0001_nummeriert.psd

1. Central pipe

The central pipe is designed as an immersion pipe that facilitates complete discharge of the filtrate.

2. Connection between candle and register

The candle is connected to the register via a thread at the end of the central pipe.

3. Support structure for filter medium

The support structure for the filter cloth is heavily perforated, which enables high filtrate throughput rates.

4. Pleating bars

The pleating bars cause the filter medium, and by extension the filter cake, to settle in a wave-like pattern. This results in stable, reliable cake formation.

5. Filtrate collection chamber

The filtrate is led downwards inside the support structure to the filtrate collection chamber. From there, it leaves the candle upwards via the central pipe.

6. Filter medium 

During filtration, the filter medium is brought into a convex-concave wave shape by the pleating bars in combination with the working pressure applied.

Process steps

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Filtration

The solid matter (7) accumulates as a filter cake on the surface of the filter medium due to the pressure difference applied during the filtration cycle. The clear filtrate (8, blue arrow) flows upwards through the central pipe and is discharged through the register pipes.

Cake washing

Displacement or circulation washing can be implemented in the direction of the filtration.

Cake drying

Mechanical cake drying is implemented by blowing gas or steam through the filter cake. Alternatively, the cake can be discharged as sludge.

Cake discharge

At the end of the process cycle, the container is no longer under pressure and the discharge flap opens. To eject the filter cake (9), the filter cloth is expanded by means of blowback (10, orange arrow). The filter cake is ejected from the filter medium, breaks into pieces and falls through the discharge flap.

Systems

BHS manufactures candle filter systems for a wide range of applications. The offering is based on a range of standardized modules for plants with filter surfaces from 1 m² to 50 m². BHS also manufactures individual candle filter plants tailor-made according to customer specifications. The four main components of the BHS candle filter plant are the candle filter, piping with fittings and measuring instruments, steel structure and control system. There are additional accessories to further supplement and expand the system.

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Process solution

In addition to machine technology, BHS also offers complete process engineering solutions in the field of solid-liquid separation. The actual filtration can be supplemented by upstream and downstream process steps, which we plan and implement.

Modular design

All BHS candle filter plants feature a modular design. This reduces the planning effort, allows for factory pre-assembly and facilitates detailed testing before delivery (FAT). On-site installation is accelerated and short delivery times are generally possible. Depending on the technical process requirements, the modules can be combined flexibly.

ISO containerization

The modules installed in the systems fit into ISO containers. This enables cost-effective and hassle-free transport worldwide.

Interfaces

It is part of our standard project planning protocol to fully clarify all interfaces early on. For this purpose, we draft foundation plans and detailed piping isometrics. All connection points are clearly defined.

Documentation

BHS has extensive experience in the preparation of plant documentation according to international standards.

Accessories

Residual filtration device

Residual filtration devices are used to process the residual volume at the end of the filtration cycle via an internally filtering candle on the tank cone. In this way, complete residual filtration can be achieved while minimizing the expenditure of compressed gas.

CIP cleaning

A CIP system is available for cleaning the filter interior, the register pipes and the filter candles. A special version of the candle filter with carefully designed surfaces allows safe cleaning of all parts that come in contact with the product.

Precoat or body feed system

A precoat or body feed system is required to stir powdered filter aids into a suspension. The precoat system works in batches, and the body feed system operates continuously. Both are of modular design and comprise a storage tank, agitator, piping, fittings, measuring instruments, steel structures and pumps.

Wet discharge with plate

In the case of wet discharge with plate, the candles are attached to a holding plate that separates the filtrate from the suspension chamber. The filter cake is discharged via filtrate counterflow. Under certain conditions, wet discharge with plate represents an economical solution.

Additional accessories

To match your application needs, we can draw on our extensive experience to integrate other accessories into the candle filter systems, such as police filters or activated carbon filters.

Technical specifications

Performance data and dimensions
Type Candle length Candle area Number of candles Active filter area (total) Vessel diameter Vessel length
CF 12

1.200 mm


0,34 m²
3 units 1 m² 419 mm 1,6 m
7 units 2,4 m² 508 mm 2 m
19 units  6,5 m² 800 mm 2,5 m
CF 18




1.800 mm





0,51 m²
7 units 3,6 m² 508 mm 2,3 m
19 units 9,7 m² 800 mm 2,8 m
37 units 18,9 m² 1.100 mm 3,5 m
49 units 25 m² 1.300 mm 3,7 m 
61 units 31,1 m² 1.500 mm 3,9 m
CF 21






2.100 mm







0,6 m²
49 units 29,4 m² 1.300 mm 4 m
61 units 36,6 m² 1.500 mm 4,2 m
77 units 46,2 m² 1.600 mm 4,3 m
91 units 54,6 m² 1.800 mm 4,5 m
112 units 67,2 m² 2.000 mm 4,7 m
144 units 86,4 m² 2.200 mm 4,9 m
221 units 132,6 m² 2.600 mm 5,6 m
CF 24






2.400 mm







0,68 m²
49 units 33,3 m² 1.300 mm 4,3 m 
61 units 41,5 m² 1.500 mm 4,5 m
77 units 52,4 m² 1.600 mm 4,6 m
91 units 61,9 m² 1.800 mm 4,8 m
112 units 76,2 m² 2.000 mm 5 m
144 units 97,9 m² 2.200 mm 5,2 m
221 units 150,3 m² 2.600 mm 5,9 m

All specifications apply to the standard version.
Technical data for customized designs may differ from the specified data.
All technical data may change due to development.
Subject to modification without notice.
Operating criteria
Operating method intermittent
Operating pressure up to 10 bar (g)
Operating temperature up to 250 °C
Solids content (suspension) up to 10 % (wt.)
Cake thickness up to 30 mm
Particle size 0,5 µm and above
Filter performance – suspension 0,1 to 10 m³/m² h
Filter performance – dry solids -
Active filter surface (total) 1 to 150 m²

Solutions

Images

Tests give certainty

Which technology is the right one for your process? Don’t leave anything to chance. Based on your specifications, we carry out testing and identify the best solution for you in our filtration laboratory.

Downloads

BHS-Prospekt-Kerzenfilter-CF-EN_022018-web.pdf
“Candle filter (CF)” brochure
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Success stories

Candle filters used in Russia’s gold mining industry

BHS-Sonthofen’s international renown for filtration expertise has really paid off: Process Plants International, an Australian company, recommended BHS-Sonthofen candle filters to a gold processing plant in Amursk, Russia. Two large filters for removing foreign particles from the condensate stream in pressure oxidation reactors were delivered at the end of April 2018. They do not simply replace the previously used technology, but also optimize it.

New approaches for the removal of catalysts from API suspensions

The pharmaceutical industry has changed considerably. This is particularly the case for safety measures in the production of pharmaceutical substances (so-called APIs – Active Pharmaceutical Ingredients). This also applies to the removal of catalysts from API suspensions in particular, a processing step that has a direct impact on the quality of pharmaceutical products. BHS-Sonthofen supports companies from the pharmaceutical industry in using new filtration solutions that boast improved efficiency and reduce environmental impacts in the production of active ingredients.

Five filter systems ensure efficient natural gas processing in Iran

Successful launch of sales activities in Iran: Five BHS-Sonthofen filter systems were ordered as part of the Iranian Bid Boland II natural gas production project. The systems will fully automatically clean the amines used for gas scrubbing, thus enabling a closed, environmentally friendly and affordable amine circuit.

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14.06.-18.06.2021 | Frankfurt am Main (Germany)
Hall 5, Booth C34

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Find your personal contact person on site. We are there for you worldwide.